Introduction
If your application doesn’t fit a standard mold, you need more than off-the-shelf solutions. Whether you’re dealing with slurries, polymers, resins, or multiphase flows, getting it right means understanding the fluid behavior in detail.
Industrial mixer simulation gives you that insight—before anything touches the tank.
At ProMixUSA, we simulate your process to design mixers that work the first time.
Why Custom Applications Need Simulation
Industrial mixing involves complex factors:
- Multi-phase reactions
- Suspended solids
- Non-Newtonian fluids
- Batch and continuous processing
- Tank obstructions or baffles
Each of these affects flow patterns. Without simulation, designing the right impeller, shaft length, or speed becomes guesswork.
Our simulation tools let you test all those variables virtually.
Simulation Capabilities
We use high-fidelity CFD modeling to map:
- Flow direction and velocity
- Mixing time
- Shear stress zones
- Solids distribution
- Thermal gradients
These models reveal how your material behaves—so you can design equipment to match.
Industries That Benefit
- Chemical manufacturing: Prevent side reactions or buildup
- Food and beverage: Improve dispersion of ingredients
- Pharmaceuticals: Achieve uniform particle size
- Oil and gas: Blend additives in real time
- Water treatment: Prevent flocculation failures
Simulation saves time and reduces mistakes in every one of these settings.
Final Thoughts
Custom doesn’t mean complicated. With mixer simulation, it means smart, efficient, and right the first time.
Let ProMixUSA guide your next industrial mixing project with confidence.
Also check out, “Mixer Simulation Service“, “How Mixer Simulation Services Improve Process Design and Performance“
