Mixing Elements
Mixing Elements
The Mixing Elements for OEMs and system builders, SRS’s OEM program offers a compelling combination of speed to delivery and custom-engineered mixers. In addition, by stocking main components, we can design and manufacture custom mixers for our OEM clients that fit their specific systems needs or requirements, rather than having the customer fit their system to our mixer. Furthermore, these custom-designed mixers come in all shapes and sizes, with custom lengths, numbers, styles of elements, and end connections as some major options. Also, once these units become a customer’s standard, we stock individual components or complete products to ensure that we meet their required delivery schedules. Moreover, our Elements can be made on the spot to the diameter, length, and type of material required. Our 3d Printing allows us to customize mixers to any type and shape. Finally, the size provides the durability we are known for.
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BLADE
A Blade Static Mixer Element is a fixed device. With blades designed to enhance fluid mixing by creating turbulence as the flow passes through. It splits and reorients the fluid, ensuring uniform blending without moving parts, commonly used in chemical, water treatment, and food processing industries for efficient mixing.
WAFFLE
A Waffle Static Mixer Element features a grid-like structure resembling a waffle, designed to disrupt fluid flow for efficient mixing. As fluids pass through, the element creates turbulence and redirects flow, promoting uniform blending. It is widely used in chemical, water treatment, and polymer industries for consistent mixing.
LATTICE
A Lattice Static Mixer Element consists of an interwoven grid-like structure that enhances fluid mixing by breaking and redirecting flow patterns. This design induces turbulence, promoting efficient blending of liquids or gases. Common in chemical, food, and water treatment industries, it offers consistent, energy-efficient mixing without moving parts.
HELICAL
A Helical Static Mixer Element features spiral-shaped blades that create rotational flow as fluids pass through, promoting thorough mixing. The helical design generates controlled turbulence and enhances blending by repeatedly splitting and folding the flow. It’s widely used in industries like chemical processing, water treatment, and polymer production.
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3D Printing of Mixing Elements
Inline static mixers can be customized and produced using 3D printing technology. Also, this process allows for the creation of intricate designs that optimize mixing efficiency and performance. Also, by utilizing 3D printers, engineers can develop unique geometries tailored to specific applications. This enhances fluid mixing in industrial processes and chemical reactions. Furthermore, the flexibility of 3D printing enables the production of complex internal structures and precise dimensions, leading to improved mixing quality and reduced energy consumption. Furthermore, an innovative approach to mixer design offers a cost-effective and customizable solution for various industries. Finally, this is a showcasing the transformative potential of 3D printing in fluid dynamics and industrial processes.
PTFE (Teflon)
The general anti acid corrosion of alkaline, alkaline solution not dissolved or changed in a common solvent medium. But it will be corroded by high temperature melting, alkali metal fluoride and three chlorine fluoride. (Long Time Resistance 250C, Short Time Resistance 350C)
PVDF (Polyvinylidene Fluoride)
Excellent resistance to high temperature, acid, salty and organic chemicals, but will be corroded by sulfuric acid gas and strong alkali ammonia. Under certain conditions, PVDF is suitable for application on ketones, esters, ethers, organic compounds and alkaline solutions (Long Time Resistance 140C, Short Time Resistance 150C)
PVC (Polyvinyl Chloride)
The general anti acid corrosion of alkaline, alkaline solution, but it will be corroded by aromatic hydrocarbons, esters, ketones, etc. chemicals (Long Time Resistance 55C, Short Time Resistance 60C)
CPVC (Chlorinated Polyvinyl Chloride)
The physical properties is the same hard as PVC, but the chemical resistance, high temperature resistance and mechanical properties is better than PVC (Long Time Resistance 95C, Short Time Resistance 100C)
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Corrosive Environments for Mixing Elements
Many types of materials for construction can be used. Also, Kynar, PVC, PTFE/PFA, CPVC, Nylon, Kevlar, and Stainless Steel in both 304LSS and 316LSS or Sanitary / Hygienic. Finally, we can also Line the internals or wetted areas.
Using 3D printing to fabricate static mixer elements with materials such as Kynar, PVC, PTFE/PFA, Kevlar, and stainless steel can offer a wide range of benefits in different industrial applications. Also, each material brings its unique properties to the mixing process.
By utilizing 3D printing, engineers can create intricate and customized designs that optimize mixing efficiency, material compatibility, and longevity in diverse industrial settings.
End connections come in many different types. Flange Ends, Tri-Clamp Ends, Plain Open Ends, and NPT Threaded Ends.
Connections
Static mixers can feature various end connections, each offering distinct advantages for different applications. In addition, flanged ends provide a secure and leak-proof connection, making them suitable for high-pressure and industrial settings where reliability is crucial. Additionally, Tri-clamp connections, known for their ease of assembly and disassembly, are commonly used in sanitary and hygienic applications, such as in the food and beverage industry. Furthermore, open ends offer versatility and flexibility, allowing for customization and integration with existing piping systems. Finally, MNPT threaded connections provide a convenient and secure attachment method, particularly in applications requiring a tight seal and easy installation. The choice of end connection depends on the specific requirements of the process and the industry standards for safety, efficiency, and maintenance.
The Elements come in many different configurations. All with different advantages and disadvantages depending upon the application and the requirement. In addition, our most common mixer is a Helical Mixing element. Furthermore, next in the Blade element and a few cases, the customer requests either a non-plug type mixing element or a simple type of Wafer mixer with inline or side entry injection fitting.
Different element designs of a static mixer offer various benefits and disadvantages depending on the specific application and mixing requirements. In addition, some common element designs include helical elements, perforated plates, and simple tab or blade elements.
Helical Elements
Helical elements, which feature twisted vanes, promote thorough mixing and are effective in achieving a high degree of homogeneity. In addition, they exhibit low-pressure drop and are versatile in handling different viscosities. However, they may be prone to clogging in applications involving particulate matter.
Perforated plates provide excellent mixing performance and are resistant to fouling. Also, they are well-suited for handling high-viscosity fluids. However, they can exhibit higher pressure drops compared to other designs.
Blade Elements
Simple tab or blade elements offer simplicity and cost-effectiveness. Furthermore, they are easy to clean and provide low-pressure drops. However, they may not achieve the same level of mixing efficiency as more complex element designs.
The choice of element design ultimately depends on the specific mixing objectives, the characteristics of the fluids involved, and the trade-offs between mixing performance, maintenance requirements, and pressure drop considerations. Finally, tailoring the element design to the specific application is crucial in optimizing the performance of a static mixer.
Chemical Injection Ports, Clear type Housing, CPVC Construction. In addition, removable elements can be requested as well to assist in cleaning or servicing the mixing with coating-type applications.
Removable elements in static mixers offer the advantage of easy maintenance and cleaning, allowing for the replacement or reconfiguration of mixing elements to adapt to changing process requirements. Moreover, this can minimize downtime and enhance flexibility in operations. Different housing types, ranging from clear materials for visualization to metals for durability and pressure resistance, cater to various industry needs. Finally, clear housings provide visual inspection capabilities, while metal housings offer robustness in demanding environments.
Injection
Injection connections for mixing two fluids enable precise control over the introduction and blending of multiple substances within the static mixer. Also, this allows for consistent and accurate mixing of different fluids, making it particularly useful in applications requiring precise ratios or where chemical reactions need to occur within the mixer itself.
By considering these options, businesses can select static mixers that best suit their specific operational and process needs, ensuring optimal performance and efficiency.